CLEAN BURN CB-1800 Betreibershandbuch

IMPORTANT FOR U.S. INSTALLATIONS: All installations must be made in accordance with state and local codes which may differ from the information provi

Operator's Manual: Models CB-3500 & CB-50001-2For Your Safety...For your safety, Clean Burn documentation contains the following types of sa

Operator's Manual: Models CB-3500 & CB-500010-6PROBLEM POSSIBLE CAUSE(S) POSSIBLE ACTION(S)Pump will not prime and Pump motor is running.1.

Operator's Manual: Models CB-3500 & CB-500010-7PROBLEM POSSIBLE CAUSE(S) POSSIBLE ACTION(S)Pump will not prime and Pump motor is NOT running

Operator's Manual: Models CB-3500 & CB-500010-8

Operator's Manual: Models CB-3500 & CB-5000A-1APPENDIX ADetailed Furnace SpecicationsFurnace Technical SpecicationsFURNACE MODEL CB-3500 C

Operator's Manual: Models CB-3500 & CB-5000A-2Burner Technical SpecicationsNOTE: These burner specications apply to both furnace models,

Operator's Manual: Models CB-3500 & CB-5000A-3Furnace Dimensions (CB-3500)FRONT VIEW(38 cm)AIR DISCHARGESIDE VIEWSECURE CHANNEL TO FURNACEWI

Operator's Manual: Models CB-3500 & CB-5000A-4Furnace Dimensions (CB-5000)AIR DISCHARGEFRONT VIEW10 1/2"(155 cm)61 1/8"78" (W

Operator's Manual: Models CB-3500 & CB-5000A-5

Operator's Manual: Models CB-3500 & CB-5000A-6Burner Components (CB-3500 with CB-525-S2)Figure A1 - CB-525-S2 Burner Component Detail (for C

Operator's Manual: Models CB-3500 & CB-5000A-7Burner Components (CB-525-S2) (continued)Item# C.B. Part# Qty. Component Description

Operator's Manual: Models CB-3500 & CB-50001-3 WARNING: Never alter or modify your furnace without prior written consent of Clean Burn

Operator's Manual: Models CB-3500 & CB-5000A-8Burner Components (CB-5000 with CB-550-S2)Figure A2 - CB-550-S2 Burner Component Detail (for C

Operator's Manual: Models CB-3500 & CB-5000A-9Burner Components (CB-550-S2) (continued)Item# C.B. Part# Qty. Component Description

Operator's Manual: Models CB-3500 & CB-5000A-10Figure A3 - Preheater Block Assembly Component DetailBurner Components (continued)14262430295

Operator's Manual: Models CB-3500 & CB-5000A-11Burner Components (continued)Item# C.B. Part# Qty. Component Description1 34169

Operator's Manual: Models CB-3500 & CB-5000A-12Figure A4 - Burner Electrode Specications with Spinner Retention HeadBurner Components (cont

Operator's Manual: Models CB-3500 & CB-5000A-13HEADDISTRIBUTOR STEMORIFICEO-RINGNOZZLE SIZE ISSTAMPED ONFLAT OFNOZZLE HEADI88378Burner Compo

Operator's Manual: Models CB-3500 & CB-5000A-14ABCDETAIL A DETAIL B DETAIL C 23456789 202131323334353837394849505250515360616263645759

Operator's Manual: Models CB-3500 & CB-5000A-15ITEM# PART# Description1. 31091 DUCT CAP ROUND 8"2. 21010 STACK PIPE FLASH R

Operator's Manual: Models CB-3500 & CB-5000A-162345678984212011121314151617181911110I88958BLOWER ASSEMBLYCB-3500

Operator's Manual: Models CB-3500 & CB-5000A-17ITEM# PART# Description1. 33533 BLOWER MOTOR 2HP2. 31084 BLOWER3. 24087 MOTO

Operator's Manual: Models CB-3500 & CB-50001-4 Failuretocomplywiththesestandardsandrequirementsmayresultinequipment  damage,

Operator's Manual: Models CB-3500 & CB-5000A-18ACBDETAIL A DETAIL CDETAIL B 2345678920313032333536383940 49505152535455 56626463212223

Operator's Manual: Models CB-3500 & CB-5000A-19ITEM# PART# Description1. 31092 DUCT CAP ROUND 10" - 28 GA.2. 25032 STACK PI

Operator's Manual: Models CB-3500 & CB-5000A-20BLOWER ASSEMBLYCB-50002345678920222111011121314151617181911I88960

Operator's Manual: Models CB-3500 & CB-5000A-21ITEM# PART# Description1. 33533 BLOWER MOTOR 2HP2. 31056 BLOWER3. 24087 MOTO

Operator's Manual: Models CB-3500 & CB-5000A-22Metering Pump ComponentsI88952-C21093121114GAUGEINLETROTATIONNIOUT132715128162324262524231716

Operator's Manual: Models CB-3500 & CB-5000A-23ITEM# PART# Description1. 33363 CAPACITOR2. 33355 GEAR MOTOR CB3500 33356 GEA

Operator's Manual: Models CB-3500 & CB-5000A-24

Operator's Manual: Models CB-3500 & CB-5000B-1APPENDIX BFigure B1 - CB-3500/CB-5000 Furnace Wiring Diagram (with Draft Inducer - standard fo

Operator's Manual: Models CB-3500 & CB-5000B-2Wiring DiagramsFigure B2 - CB-3500/CB-5000 with CB-500 Series BurnerNOTE: WHEN RELEASING OR I

Operator's Manual: Models CB-3500 & CB-5000B-3Figure B3 - Ladder Schematic for Models CB-3500/CB-5000 (220/240 Volts / 60 Hz)OPTIONAL ON CB-

Operator's Manual: Models CB-3500 & CB-50001-5For Your Safety... (continued)Guidelines for Used Oil TanksFor the safe storage of used oil an

Operator's Manual: Models CB-3500 & CB-5000B-4Wiring Diagrams (continued)Figure B4 - Metering Pump Wiring SchematicREDBLKGRNBLUEL 2 (WHT)L 1

Operator's Manual: Models CB-3500 & CB-5000B-5Model 40200/ 42230 CAD Cell Oil Primary Control Data Sheet• Oil pump bleed assist up to 1 min.

Operator's Manual: Models CB-3500 & CB-5000B-6 Pump Prime To enter pump prime: 1. Start a CFH cycle. During Pre-Ignition or Pre-Purge, pre

Operator's Manual: Models CB-3500 & CB-5000C-1APPENDIX C*A.P.M. is Annual Preventative Maintenance on the Burner (Burner Tune-up)Furnace Ser

Operator's Manual: Models CB-3500 & CB-5000C-2

Operator's Manual: Models CB-3500 & CB-50001-6For Your Safety... (continued)Safety LabelsFollowing are the locations and descriptions of all

Operator's Manual: Models CB-3500 & CB-50001-7For Your Safety... (continued)To avoid possible injury, death, or equipment damage, read and u

Operator's Manual: Models CB-3500 & CB-50001-8For Your Safety... (continued)CB-3500/CB-5000 Furnace Cabinet Safety LabelsBURNER REQUIRES A M

Operator's Manual: Models CB-3500 & CB-50001-9For Your Safety... (continued)CB-3500/CB-5000 Burner LabelsLabelPart # DescriptionCB-3500/CB

Operator's Manual: Models CB-3500 & CB-50001-10

Operator's Manual: Models CB-3500 & CB-50002-1SECTION 2: UNPACKINGBefore assembling your furnace, you must accomplish the following activit

Operator's Manual: Models CB-3500 & CB-50002-2Warranty RegistrationFor proper warranty registration, Clean Burn requires that you ll out th

Operator's Manual: Models CB-3500 & CB-50003-1SECTION 3: FURNACE ASSEMBLYUnderstanding AssemblyAssembling your Clean Burn Furnace is a six-

Operator's Manual: Models CB-3500 & CB-50003-2Complete assembly of the CB-3500/CB-5000 furnace according to the following list of activities

Operator's Manual: Models CB-3500 & CB-50003-3Figure 3B - Three-dimensional View - Furnace Completely Assembledwith Louver Assembly for Unit

Operator's Manual: Models CB-3500 & CB-50003-4Installing the Blower ComponentsNOTE: The blower is installed in nal position on the CB-3500

Operator's Manual: Models CB-3500 & CB-50003-5Figure 3C - Expanded View of Blower AssemblyBLOWER ASSEMBLY PARTS LIST1 NUT2 NUT3

Operator's Manual: Models CB-3500 & CB-50003-6Installing the Blower Components (continued)Figure 3E - Blower Assembly Installed on Furnace C

Operator's Manual: Models CB-3500 & CB-50003-7 WARNING: To prevent serious personal injury, DO NOT operate the furnace without the belt a

Operator's Manual: Models CB-3500 & CB-50003-8Air Flow (CFM) and Static Pressure (SP) SpecicationsDetermining the Air Discharge Conguratio

Operator's Manual: Models CB-3500 & CB-50003-9UNIT HEATER APPLICATIONS: Installing the Air Discharge Louver AssemblyThe body of the air dis

Clean Burn, LLC, MANUFACTURER, hereby warrants that MANUFACTURER’s products shall be free from defect in material and workmanship under normal use acc

Operator's Manual: Models CB-3500 & CB-50003-10Installing the Energy Retention DiscInstalling the Energy Retention Disc in the Combustion Ch

Operator's Manual: Models CB-3500 & CB-50003-11Installing the BurnerChecking the Burner Nozzle and ElectrodesNOTE: The burner nozzle is fac

Operator's Manual: Models CB-3500 & CB-50003-12Installing the Burner (continued)Mounting the Burner on the Hinge BracketATTENTION: Burner tu

Operator's Manual: Models CB-3500 & CB-50003-13Installing the Connector Block, Oil Line Tubing, and Air Line TubingATTENTION: DO NOT use te

Operator's Manual: Models CB-3500 & CB-50003-14Installing the Connector Block, Oil Line Tubing, and Air Line Tubing (continued)Installing th

Operator's Manual: Models CB-3500 & CB-50003-15Locking the Burner into Firing Position1. Swing the burner into ring position.2. Install a

Operator's Manual: Models CB-3500 & CB-50003-16

Operator's Manual: Models CB-3500 & CB-50004-1Installing your Clean Burn furnace is a multi-step process which includes: (1) Selecting a Lo

Operator's Manual: Models CB-3500 & CB-50004-2Figure 4A - Typical CB-3500/5000 Furnace InstallationI88359-F1/4" HOLE FORSETTING DRAFT A

Operator's Manual: Models CB-3500 & CB-50004-3Selecting a LocationGuidelines for Selecting a LocationThe location you select for your furnac

This warranty grants specic legal rights and shall be read in conformity with applicable state law. In some jurisdictions, the applicable law mandat

Operator's Manual: Models CB-3500 & CB-50004-4Mounting the FurnaceAfter selecting a safe and appropriate location for your furnace, construc

Operator's Manual: Models CB-3500 & CB-50004-5Raised Platform Mounting WARNING: To prevent serious personal injury, make sure the platfor

Operator's Manual: Models CB-3500 & CB-50004-6Figure 4E - Furnace Installed on Non-Combustible FloorConstructing A Non-Combustible Floor (co

Operator's Manual: Models CB-3500 & CB-50004-7Oil Tank Installation SpecicationsEnsure that your tank installation adheres to the following

Operator's Manual: Models CB-3500 & CB-50004-8Oil Tank Installation Specications (continued)Figure 4F - Typical Metering Pump Installation

Operator's Manual: Models CB-3500 & CB-50004-9Installing the Metering PumpFigure 4G - Vertical Mounting of the Metering PumpPreparing for In

Operator's Manual: Models CB-3500 & CB-50004-10Figure 4H - Metering Pump Component DetailI89052-C210# PART # DESCRIPTION1

Operator's Manual: Models CB-3500 & CB-50004-11Figure 4I - Proper Positioning of Metering Pump HeadInstalling the Metering Pump (continued)A

Operator's Manual: Models CB-3500 & CB-50004-12Wiring the Furnace and Pump WARNING: To avoid electrical shock, make sure that power to the

Operator's Manual: Models CB-3500 & CB-50004-13Installing the Suction Oil Line ComponentsATTENTION: It is critical that you adhere to the f

TABLE OF CONTENTSSECTION 1: INTRODUCTION ...

Operator's Manual: Models CB-3500 & CB-50004-14Installing the Suction Oil Line Components (continued)(1.) (e.) Prepare the canister lter f

Operator's Manual: Models CB-3500 & CB-50004-152. Install the suction oil line (fromthethetanktothecanisterlter): a. Refer to Fig

Operator's Manual: Models CB-3500 & CB-50004-16Figure 4K - Pressure Relief Oil Line Back to the TankInstalling the Pressure Relief Oil Line

Operator's Manual: Models CB-3500 & CB-50004-17Installing the Pressure Oil Line ComponentsInstalling the Compressed Air LineNOTE: Your air

Operator's Manual: Models CB-3500 & CB-50004-18Installing the Stack WARNING: Inappropriate stack materials or improper stack design/install

Operator's Manual: Models CB-3500 & CB-50004-19Installing the Interior Stack WARNING: Single wall stack components may be used only for th

Operator's Manual: Models CB-3500 & CB-50004-20Installing the Stack (continued)Figure 4M - Installation of "Class A" Stack Through

Operator's Manual: Models CB-3500 & CB-50004-21DAMPER WITH ADAPTOR IN9" CLEAN BURN BAROMETRIC 10" SINGLE WALL TEEDESCRIPTIONDAMPE

Operator's Manual: Models CB-3500 & CB-50004-22Installing the Stack Safety Switch For Canadian InstallationsNOTE: CSA Standards require tha

Operator's Manual: Models CB-3500 & CB-50004-23Resetting the Stack Safety Switch WARNING: BURN HAZARD! To prevent serious personal injury,

TABLE OF CONTENTSSECTION 4: FURNACE INSTALLATION ... 4-1 Under

Operator's Manual: Models CB-3500 & CB-50004-24Installing the Draft InducerATTENTION: The draft inducer, Field brand model DI-3, is standa

Operator's Manual: Models CB-3500 & CB-50004-25Figure 4R - Installation of the Draft Inducer WARNING: Turn OFF the main power to the furnac

Operator's Manual: Models CB-3500 & CB-50004-26Following completion of all installation activities described in this chapter, the furnace sh

Operator's Manual: Models CB-3500 & CB-50005-1SECTION 5: METERING PUMP PRIMINGUnderstanding Metering Pump PrimingPreparing your Clean Burn

Operator's Manual: Models CB-3500 & CB-50005-2Priming the Metering PumpATTENTION: The priming process must be done precisely as described i

Operator's Manual: Models CB-3500 & CB-50005-38. Activating the Pump NOTE: The CB-3500 and CB-5000 furnaces feature a priming switch which

Operator's Manual: Models CB-3500 & CB-50005-4Priming the Metering Pump (continued)9. Run the pump until a solid stream of oil ows from th

Operator's Manual: Models CB-3500 & CB-50005-5Vacuum Testing the Oil Pump (continued)5. If there are no suction leaks, the system will hold

Operator's Manual: Models CB-3500 & CB-50005-6

Operator's Manual: Models CB-3500 & CB-50006-1SECTION 6: STARTING AND ADJUSTING THE BURNERUnderstanding Burner Startup and AdjustmentPrepar

TABLE OF CONTENTSSECTION 6: STARTING AND ADJUSTING THE BURNER ... 6-1 Understanding Burner Startup a

Operator's Manual: Models CB-3500 & CB-50006-2Preparing the Burner for Startup (continued)6. Initial Adjustment of the Combustion Air Band

Operator's Manual: Models CB-3500 & CB-50006-3 Initial Adjustments for CB-3500 Maximum Input = 350,000 BTUH @ 2.5 GPH with CB525-S2 Burner

Operator's Manual: Models CB-3500 & CB-50006-43. Observing the Flame Length: Visually inspect the ame length through the observation po

Operator's Manual: Models CB-3500 & CB-50006-57. Fine Tuning the Air Intake for CB-5000 Furnaces: • Refer to Figure 6B to identify the

Operator's Manual: Models CB-3500 & CB-50006-6

Operator's Manual: Models CB-3500 & CB-50007-1SECTION 7: RESETTING THE FURNACE AND BURNERThe Oil Primary ControlFigure 7A - Oil Primary Con

Operator's Manual: Models CB-3500 & CB-50007-2Understanding the Fan Switches and Hi-Limits on the CB-3500/CB-5000 FurnacesThe CB-3500 and CB

Operator's Manual: Models CB-3500 & CB-50007-3The Fan Limit ControlUnderstanding the Operation of the Fan Limit ControlThe fan limit control

Operator's Manual: Models CB-3500 & CB-50007-4The Auxiliary Hi-Temp Limit SwitchThe CB-3500 and CB-5000 furnaces are equipped with an auxili

Operator's Manual: Models CB-3500 & CB-50008-1SECTION 8: ADJUSTING THE DRAFT OVERFIREChecking for Correct Draft Overre WARNING: Correct d

APPENDIX A Furnace Technical Specications ... A-1 Bur

Operator's Manual: Models CB-3500 & CB-50008-2Adjusting the Barometric DamperNOTE: If the draft overre is not in the -.02 to -.04 w.c. ran

Operator's Manual: Models CB-3500 & CB-50008-3Solving Draft Overre Problems WARNING! If you cannot achieve proper draft overre, do not o

Operator's Manual: Models CB-3500 & CB-50008-4Figure 8C - Proper Draft vs. BackdraftDRAFTMORELESSBACKDRAFT CREATEDBY EXHAUST FANTO BURNERCOM

Operator's Manual: Models CB-3500 & CB-50008-5Installing a Make-up Air LouverExhaust Fans and Make-up Air LouversWhen exhaust fans are opera

Operator's Manual: Models CB-3500 & CB-50008-6Installing the Make-up Air LouverAll louvers and grills, regardless of the material from which

Operator's Manual: Models CB-3500 & CB-50009-1SECTION 9: MAINTENANCEUnderstanding MaintenanceServicing your Clean Burn furnace in a timely

Operator's Manual: Models CB-3500 & CB-50009-2CAUTIONWHEN OPENING INSPECTION PORTPORT MAY BE HOTPROTECT HANDSWEAR SAFETY GOGGLESKEEP FACE AW

Operator's Manual: Models CB-3500 & CB-50009-3Cleaning the Canister FilterATTENTION: Never operate your furnace with more than 10" HG

Operator's Manual: Models CB-3500 & CB-50009-4Servicing the Metering Pump1. Refer to Figure 9C.2. Remove the pump head cover (part 1).3.

Operator's Manual: Models CB-3500 & CB-50009-5Cleaning the Check ValveThis procedure applies to furnace installations with inside and outsid

Operator's Manual: Models CB-3500 & CB-50001-1SECTION 1: INTRODUCTIONGuide to this ManualThis manual contains all the information necessary

Operator's Manual: Models CB-3500 & CB-50009-6Cleaning the TankDO NOT allow water, sludge, or other debris to accumulate in your oil supply

Operator's Manual: Models CB-3500 & CB-50009-7Figure 9E - Accessing the Combustion Chamber for CleaningCleaning Ash from the FurnaceNOTE: T

Operator's Manual: Models CB-3500 & CB-50009-8Cleaning the Ash (continued) 1. Ensure that power has been turned OFF, and all "hot&quo

Operator's Manual: Models CB-3500 & CB-50009-9Cleaning the Ash (continued) k. Re-install the furnace components: Swing the clean-out do

Operator's Manual: Models CB-3500 & CB-50009-10

Operator's Manual: Models CB-3500 & CB-500010-1SECTION 10: TROUBLESHOOTINGThe following charts and tables are provided for reference in tro

Operator's Manual: Models CB-3500 & CB-500010-2Main power ON sending power to centrifugal switch and both high limit switches.Burner cablepl

Operator's Manual: Models CB-3500 & CB-500010-3PROBLEM POSSIBLE CAUSE(S) POSSIBLE ACTION(S)Burner won’t run at all andGreen power light is N

Operator's Manual: Models CB-3500 & CB-500010-4PROBLEM POSSIBLE CAUSE(S) POSSIBLE ACTION(S)Burner ignites, but will not stay running and Bur

Operator's Manual: Models CB-3500 & CB-500010-5PROBLEM POSSIBLE CAUSE(S) POSSIBLE ACTION(S)Burner ignites and Burner shuts o on reset somet