CLEAN BURN CB-2800 Wartungshandbuch

SERVICE MANUALPrepare : Check: Approve: Date Revise Version Description2009.05.14 V1.0 Initial Issue2009.11.10 V2.0

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential2-1Chapter 2Disassembly Process2-1 Equipment Needed & Product Overview1. Screw Bit (+): 1

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential2-22-3 Disassemble Lamp Module1. Unfasten 2 screws (as red circle) on the Lamp Mo

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential2-32-4 Disassemble Top Cover Module1. Unscrew 2 screws (as red circle) from the Bottom Cover

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential2-42-6 Disassemble Zoom Ring1. Unscrew 3 screws (as red circle) from the Top Cover Modu

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential2-52-7 Disassemble Top Shielding1. Unscrew 9 screws (as red circle).2. Tear off 3M tape (as b

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential2-65. Unscrew 4 hex screws (as green circle) from IO Cover.6. Unplug 5 connectors (as ye

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential2-77. Unplug 1 connector (as orange square).8. Remove the Main Board Module.2-9 Disassemble Ma

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential2-82-10 Disassemble Front Cover Module and IR Sensor Board1. Unscrew 1 screw (as red circle).

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential2-92-12 Disassemble Color Wheel Module1. Unscrew 2 screws (as red circle) to disass

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential2-102-14 Disassemble Rod Module1. Unscrew 2 screws (as green circle) to tak

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialIPrefaceThis manual is applied to ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316L projection sys

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential2-112-16 Disassemble Fan Module1. Unscrew 3 screws (as red circle) to

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential2-122-18 Disassemble LVPS Module1. Unscrew 6 screws (as red circle).2. Unplug 2

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential2-134. Tear off 1 mylar (as green square).2-19 Disassemble IO Cover and Security Bar

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential2-142-20 Disassemble Interlock Switch1. Unscrew 1 screw (as red circle) to d

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential2-152-22 Disassemble Bottom Shielding1. Unscrew 3 screws (as red cricle) to

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential2-162-23 Disassemble Speaker (Not for ES526L/EX536L)1. Unscrew 2 screws (as yellow cir

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential2-172-25 Re-write Lamp Usage Hour1. Get into service mode - Press "Power", "

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential3-1Chapter 3TrobleshootingMessagePower LED(Red / Green)Temp LED(Red)Lamp LED(Red)Standby State

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential3-23-2 Main ProcedureNo Symptom Procedure1 No Power- Ensure the Power Cord and AC Power Outle

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential3-3No Symptom Procedure4 No Image- Ensure the Signal Cable and Source work (If you connect mu

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialIIES526/EX536/EX531/CB2800/ES526L/EX536L/DS316L Comparison List Parts EX531 EX536 EX536L ES526

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential3-4No Symptom Procedure9Poor Uniformity/Shadow- Ensure the projection screen without dirt- Ens

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential3-5No Symptom Procedure15Forgetting Password (administrator Password)- If you forget

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential4-1Chapter 4Function Test & Alignment Procedure4-1 Test Equipment Needed- IBM PC with SVGA

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential4-2Order Symptom Pattern Criteria1 Bright pixel ( dots) Gray 10 pattern A+B=02 Dark pixel(dot

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential4-3Order Symptom Pattern Criteria5 Bright blemish (Dirty) Gray 10 patternA+B≤2 (diameter <1

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential4-4Order Symptom Pattern Criteria3 Unstable pixel (dots) Any pattern A+B=04 Adjacent dark pixe

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential4-54-5 Test Inspection ProcedureUpdateChange partsMain Board Firmware Color Wheel Lamp Module

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential4-61. Frequency and tracking boundaryProcedure - Test equipment: video generator - Test

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential4-7leakage is brighter than full black pattern. - Using Black pattern, the light leak is a

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential4-85. Blemish (Bright) Procedure - Test equipment: video generator - Test signal: analog

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialIIITable of ContentChapter 1 Introduction Highlight 1-1 Compatible

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential4-98. Color performance Procedure - Test equipment: video generator. - Test signal: 48

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential4-10 - Check the sound from speakers. - Check if "freeze" and "mute"

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential4-11Inspection item - Audio performance testInspection Distance - 1.8 M ~2.5 MCriteria

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential4-12Full white patternFull black pattern - Follow the brightness formula to calculate

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential4-134-9 Others1. Function InspectionGeneral - All OSD functions must be checked for funct

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential5-1Chapter 5Firmware UpgradeSection 1: System Firmware Upgrade5-1-1 Equipment NeededSoftware:

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential5-25-1-2 DLP Composer Lite Setup Procedure 1. Choose "DLP Composer Lite V7.1 Setup&quo

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential5-35. Click "Next".6. Click "Next".7. The program is executing "insta

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential5-45-1-3 Firmware Upgrade Procedure1. Set-up - Hold on "POWER" button and plug i

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential5-54. Click "Library". - Click the "Browse" and navigate to the direct

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialIV Disassemble Bottom Shielding 2-15 Disassemble Speaker (Not for ES526L/EX

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential5-68. Choose "Flash Loader". - Click "Browse" to search the rmware l

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential5-712. It takes about 8 minutes, the rmware upgrade process is nished, "Download

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential5-8Section 2: 8051 Firmware Upgrade Procedure5-2-1 Equipment NeededSoftware: (DDP 2431- USB)-

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential5-95-2-2 NLINK Setup Procedure 1. Choose "setup_NLINK_en.exe" Program.2. Click &qu

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential5-105. Click "Next". - Select the additional task that you may create a de

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential5-11(1)(3)(2)5-2-3 USB Driver Upgrade Procedure1. Set-up - Plug in the power c

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential5-12 (7) Click "Next". (8) Click "Continue Anyway". (9) Click &qu

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential5-135-2-4 8051 Firmware Upgrade Procedure1. Execute 8051 FW Program - Double clic

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential5-144. Choose 8051 le (*.hex) - Click "Open". - Select the 8051 le where you

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential6-1Chapter 6EDID Upgrade6-1 EDID IntroductionExtended Display Identication Data is a VESA sta

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialV USB Driver Upgrade Procedure 5-11 8051 Firmware Upgrade Prodedure

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential6-26-2 Equipment NeededSoftware- EDID Program - EDID File (*.ini)Hardware - Projector - P

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential6-36-3 Setup Procedure 1. Connect all ports (1) Connect P1 of xture with COM Port of

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential6-46-4 EDID Key-In Procedure1. Execute EDID Program - Double click "EDID" to exec

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondential6-53. Change the cable to VGA1 - When the message "Please change the cable to V

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialI26327Note: This chapter is only designed to show the exploded image of the projector. For upd

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialIIItem P/N Description Parts Supply1 70.8EH01G001 ASSY TOP COVER MODULE ES5262 70.8EH03G001 AS

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialIIID.C. EX5362632726

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialIVItem P/N Description Parts Supply1 70.8EH01G001 ASSY TOP COVER MODULE ES5262 70.8EH03G001 AS

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialVASSY TOP COVER MODULE 2 15 3 1 10 9 8 7 6 5 4 11 12 13 14

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialVIItem P/N Description Parts Supply1 51.8EH09G001 METAL DOME ES5262 80.8EH03G001 PCBA KEYPAD B

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316L 1-1Chapter 1Introduction No  1 

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialVIIASSY FAN SHIELDING MODULE 1 3 4 5 6Item P/N Description Parts Supply1 49.88T01G001SUNON, KD

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialVIIIASSY BOTTOM COVER MODULE

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialIXItem P/N Description Parts Supply1 51.80S21G011 ADJUST FOOT PC+ABS TDP-T92 75.8AA04G001 BUY

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialXASSY ENGINE MODULE

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialXIItem P/N Description Parts Supply70.8EH14GR01 ASSY ENGINE MODULE FOR ES526 (SERVICE) V1 23.8

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialXIIASSY COLOR WHEEL MODULE Z15Item P/N Description Parts Supply70.8EH15GR01ASSY COLOR WHEEL MO

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialXIII 1 2 3 4 5 6 7 8 9 10 11 12 13 13A.K.

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialXIVItem P/N Description Parts Supply1 DC.8EH01G00E D.C. ES5262 75.8CS02G001 LENS CAP MODULE PD

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialIAppendix B I. Serial Number System DenitionSerial Number Format for Projector (take ES526 as

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316LCondentialIIII. PCBA Code DenitionPCBA Code for ProjectorA B XXXXXXXXXX C XXX EEEE 1 2

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316L 1-2No     

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316L1-3Computer Compatibility (Analog)   